By eliminating traditional wear reducing additives, such as PTFE or silicone, we have been able to significantly increase mechanical performance in these compounds, said Tom Cordes, General Manger - Wear Products at RTP Company. Using our new olefin-based APWA technology we are able to better maintain crucial base resin properties -- such as strength, impact resistance, and specific gravity -- allowing molded parts to perform more consistently in end-use applications.
Not only are wear performance and all-around properties improved, added Cordes, our APWA compounds are both non-halogenated and RoHS-compliant, making them more environmentally responsible. Additionally, APWA materials will not produce plate-out. which is a common issue with PTFE materials. Plate-out is additive residue that builds up in mold cavities requiring processors to regularly stop production to perform cleaning, reducing production yields.
Other benefits of RTP Company's APWA compounds include: improved plastic-on-plastic wear resistance and reduced friction resulting in higher PV load capacity during standard ASTM D3702 thrust washer testing; better flow during molding permitting thin walls and intricate designs to fill easily; blemish-free surface appearance and complete colorability makes it ideal for visible components and consumer items; produce more parts or use less material with specific gravity reductions of up to 10% over similar PTFE-lubricated materials; and better lot-to-lot and part-to-part consistency, because unlike other olefin-based wear reducing additives, APWA compounds are not reactively extruded.
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