User Satisfaction with Bop Handling Equipment in Offshore Environment

The hoists, each providing a 60 tonne lift capacity, were required for the synchronised handling during both pre and post drilling operations of a new 120 tonne BOP unit supplied to the rig. Each hoist was fitted with load eyes instead of hooks, and provided a total lift height of 17.4 metres with four chain falls. They also provide a 0.5 metre/min lifting speed under full load, with a designed trolley speed of 12 metre/min for horizontal travel movements. Each hoist was also equipped with a pendant controller to accommodate synchronised operation of the lift, lower and travel movements for all hoists. The hoists were required to be suitable for use in an Ex area with ATEX zone 1 with gasses IIB, together with full offshore execution for weather protection etc.

Built-in safety features for the JDN products include an emergency air supply shut-off valve in each pendant controller, together with fail-safe brakes to hold a load safely if the air supply is interrupted. Both anti-climb and anti-drop devices are also incorporated. The latest JDN emergency lowering device was also specified for the individual hoists. This equipment facilitates, in the event of an interruption or total failure in the air supply, the safe lowering of a suspended load under controlled speed to a safe grounding position. This is achieved by the installation of a reserve air supply reservoir on each hoist. These are maintained at full air pressure throughout normal hoist operations, and contain a sufficient air supply to effect a safe load lowering operation following the loss of mains air. These safety devices ensure compliance with forthcoming Norsok regulations.

The EH 60 hoists supplied form part of an extended range of low air consumption monorail hoists manufactured by J D Neuhaus. This product range covers individual lift capacities ranging from 10 to 115 tonnes, with optional air or hydraulic operation being available. All hoists are tested with 25% overload with appropriate certification. Their compact, low-headroom design is conducive to operation within confined or restricted spaces, with hoists being operated individually or combined in tandem or parallel running on overhead beams to suit a wide range of operating requirements.

The standardised features of the range include:
• Rated Ex II 2 GD IIA T4/Ex II 3 GD IIB T4 suitable for working in hazardous areas (explosion risk)
• Insensitive to humidity, dust and temperatures from -20°C to +70°C
• Worldwide service available

Optional features include:
• Increased spark protection
• Rack and pinion drive
• Overload protection
• Two speed trolley travel control
• Filter silencer
• Offshore execution package available for maximum protection under rough weather and salt laden conditions
• Ultra-low headroom options available
• Load monitoring plus remote or radio controls
• Special custom designs including cryogenic version for temperatures down to -45°C